Using a Sock
Lay a sock out flat. Lay a sock out so that the flat of the foot is facing upward. This should create a fold at the heel.
Cut the fabric for the head. Draw a circle at the end of the sock, using the curve of the toe as a base. Add ear at the top of the circle to make the outline of a bear's head. This should not take up more than a quarter of the length of the sock. Cut the fabric just above the line of the ears. Once it is cut out, cut off just a sliver of fabric at the very base of the circle to make a hole for the neck.
Cut out the fabric for the arms and legs. Just above the heel, you'll see the tube of fabric that goes up the leg. Starting right after the curve of the heel ends and going until the hem of the sock, visually divide that length in half. Cut at that middle point on the long part of the sock. The end bit will be divided in two to make the arms. Cut a short split down the middle of the larger piece, until you reach the beginning of the heel. This will form the body and the legs.
Stuff and sew the head. Flip the head inside out and then use a sewing machine or your hands to sew the top of the head closed. Once it's closed, flip it right side out and then stuff the head with filling. Sew the neck closed when you've reached the desired head size. You can buy the stuffing used for stuffed animals at craft stores. If you don't want to do that, you can use cotton balls or scrap fabric to stuff your bear.
Stuff and sew the body. Flip the body inside out and then use a sewing machine or your hands to sew the legs closed. Once they're closed, flip it right side out and then stuff the body with filling. Sew the neck closed when you've reached the desired body size.
Attach the head to the body. Sew the head onto the body by hand using a basic running stitch or a saddle stitch.
Sew on the arms. Cut the end piece into two pieces to create the arms. Sew them partially closed and then stuff them. Attach them to the body once you are happy with how they look.
Done! Enjoy your new bear friend! You can sew on button eyes or use embroidery thread to give him a nose.
Using Felt
Make the arms. Cut out four bunny ear shapes. These will form the arms. Sew two pieces together using a machine or a basic stitch of your choice to form each one of the arms. Leave a slit at the end open for stuffing.
Make the legs. Repeat the previous step bit with slightly larger shapes to make the legs. You can adjust the shape of the leg to get your bear to look or sit differently.
Draw out and made the profile of the head. Draw a profile (side-view) of the head that you want for your bear. Cut out two pieces in this shape. Next, stitch them together from the neck up to the nose.
Cut the gusset for the head. Cut the gusset, or middle piece, to go between the two head pieces you already cut and sewed. Draw out a shape like a men's tie and make it long enough to reach between the point of the nose, all the way around to the back of the neck. You will need to line it up at the neck and pin it in place before sewing.
Sew the gusset in place. Once you've drawn and cut out the shape, sew the gusset into place between the existing head pieces.
Make the body piece. Now you'll need to make the body pieces. Start with two pieces of fabric cut into rectangles. Now, make rounded cutouts at each of the corners. Sew the sides together, along the long edges, so that you end up with a sort of tube. Now, sew one of the short edges closed, leaving the circle cutouts open. The arms and legs will be joined to the body at the circles.
Turn all of the pieces inside out. Using a pencil can help. Turning the pieces hides the seams you made.
Stuff and attach the head. Pre-stuff the head and sew it to the top of the body piece, at the open, short end. Some stuffing may leak out into the body. That's okay.
Attach the arms and legs. Now, sew on both of the arms at the upper circular cutouts. Attach one of the legs in a similar way, but leave the last leg off. Stuff the bear with filling and then sew on the last leg.
Cut and attach some ears. Cut ears out, making a shape like a half circle. Fold the shape in half and then attach the ears to the head.
Give your bear a face. Add facial details (like a nose and mouth) with embroidery floss or buttons.
Sew on button eyes. Now you can sew on his eyes. Use buttons if you want to or buy stuffed animal eyes from your local craft store. Embroidered eyes are better for smaller kids who tend to put every thing in their mouth.
Enjoy your new stuffed animal! Have fun taking care of your new stuffed animal or give him to someone you love as a gift.
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